The basic concept of general design and setup of industrial boilers (WHRBs, Traveling Grate, AFBC, and HRSG) (with a focus on Fire tube and water tube type WHRBs).
Industrial Boiler Thermal Design (WHRB’s, Traveling Grate, AFBC, & HRSG) (with a concentration on Fire tube and water tube type WHRB’s).
Calculations for circulation, pressure drop, and velocity on the gas and steam sides, if applicable.
Knowledge of material selection and construction.
Preparation of GA Drawings and P&IDs for detailed engineering.
Customers/Consultants have given up technical and commercial conditions that must be understood.
Cost estimation and generation of precise BOQs and P&IDs
Preparation and submission of competitive techno-commercial bids on time.
Attending pre- and post-technical meetings with customers, consultants, and sales representatives.
Support for product and business development
Design enhancements based on user feedback
Good written and oral presentation and communication abilities Knowledge of all current software and skills for designing new programmes
Selling significant capital equipment is something you’re familiar with.
Communication abilities, both written and oral.
Identifying potential buyers and generating inquiries
Evaluation of tenders/enquiries
Creating competitive technological-commercial proposals and submitting them on time.
Follow up aggressively with buyers and consultants, as well as identifying key decision makers.
Skills in communication and the capacity to persuade customers and acquire contracts
Creating and achieving aggressive sales goals
Market circumstances are being closely monitored, among other things.
Liaison and follow-up with important consultants on a regular basis, as well as vendor registrations and other business development tasks
Should be able to give a powerpoint presentation and participate in public relations initiatives.
Appetite for frequent, short-notice national and international travel
A. DETAILED ENGINEERING – EQUIPMENT
1. Sr.Engineer (4 No’s) – Exp. 3 to 5 yrs.
- To assist Engg. Project Manager in Planning, Organizing and Execution of project within schedule. Evaluation of design inputs.
- Preparation of Mechanical design calculations/Verifications of calculations with Drawings and parts list. Preparation of inputs for detail engineering documents for Engineer, J.E and Trainee.
- Ensuring distribution of outputs.
- To attend the technical meetings with customer/consultant.
- Getting drawings from customers/consultant through CMD.
- Interface checking of drawings with various groups like piping, structural and C&I.
- To attend project review meetings-Internal.
- Knowledge on IBR / ASME Codes.
2. Engineer (3 No’s) – Exp. 2 to 6 yrs.
- Preparation of inputs for JE/Draughtsman based on the inputs provided by Project Incharge/Sr.Engineer / data available in the W.O. release note.
- Checking dwgs/parts lists/document prepared by Jr. Engr/D’Engr, Preparing datasheets for BOC, checking sub-vendor docs, Maintaining Engg dwgs/docs.
- Attending site/shop issues.
B. DETAILED ENGINEERING – STRUCTURAL
1. Manager / Asst.Manager (1 No) – Exp. 10 yrs.
- Review of STAAD Output
- Review Customer Specification and requirements to detailing.
- Develop Structural Basic Engineering for Boiler Support and Service along with Design Manager & with other groups.
- Status Review, attend internal meeting, KOM etc.,
- Ownership to detail engineering in line with project requirements.
- Interface drawings with relevant documents / drawings / Customer layout etc.,
- Thorough code knowledge on IS 800-2007, IS 875, ASCE Manual, UBC-97, ASCE-7-10, Euro Code-2,3, connection design etc.,
2. Engineer/Sr.Engineer-Structural (Design) (1 No) Exp.3 to 5 yrs.
- Designing Structures using STAAD Pro as per Basic Engineering.
- Perform / Review Seismic and Wind Design Calculations Perform loading diagram for Structural Design ,Organize & Plan to give Input to Engineer / drafting Engineer for foundation drawings / detail dwgs from STAAD output report.
C. DETAILED ENGINEERING – PIPING
1. Engineer / Sr.Engineer (Stress Analysis) (1 No.) – Exp.3-5 yrs.
- To assist Engg. Project Manager in Planning, Organizing and Execution of project within schedule. Evaluation of design inputs.
- Flexibility Analysis of Piping as per CAESAR II
- Stress Calculation as per the Drawings
- Pressure drop Calculations
- To attend technical meetings with PMD / Customer / Consultant / Other Department/attend site problems
- Checking the supports ( Fabricated and Spring supports as per Analysis.
- Checking the Flexibility analysis for Piping as per layout and isometric
- Checking the IBR, ASME & Other Calculations pertaining to Piping.
D. Drafting Engineer (16 No’s) – Exp. 2 to 3 yrs.
1 Drafting Engineer – Equipment (12 No’s) & Structural(2 No’s).
- Preparation of Design output docs. Like GA dwgs & detail dwgs
- Preparation of Bill of materials
- Ensuring distribution of design outputs.
2 Drafting Engineer – Piping(2 No’s).
- Drafting of layout, Isometrics & supports,
- Preparation of Parts list & MTO
- Evaluation of design inputs. Interface checking between various group like equipments, C & I, Structural.
- Ensuring distribution of design outputs.
Manager / Sr.Mnager / Asst.General Manager (1 No)-Exp.15-16 yrs.
- To control, monitor, plan & organize the execution of project to meet schedule, review of design inputs, review of electrical, Co-ordination with inter-department to resolve issues.
- Assisting project manager & Purchase manager in providing information or clarifications to the customers and suppliers attending project review meeting with team lead (Asst .Manager/Sr.Engineer), review of P & IDs, PFDs, procurement datasheets and its approval, Monitoring TSPL standard policies, Conducting training programme to the team members to enhance technical skills, review and approval of control philosophy.
- Acquaintance with Codes like IBR, ASME, PED, TRD, TEMA
- Establishing WPS/PQR/WPQ under Third Party Inspection Agencies
- Through study of drawings and preparation of Weid Maps and Consumables requirments
- Monitoring of Weld quality in the shops on daily basis
- Training of Welders for special positions and material
Preparation of Quality Assurance Plans
Knowledge of codes such as IBR, ASME, PED, TRD, and TEMA, as well as quality management systems such as ISO 9001:2008 and ASME Code Certification
Boler components such as the steam drum, water walls, super heaters, and economizers are all inspected in the shop.
Third-party inspection agencies such as Lloyds, BVIS, and IBR, among others, are consulted and coordinated.
Visual, PT, UT, and MT, for example, have knowledge and qualifications in NDEs.
Comprehensive understanding of contractual difficulties and their ramifications
On the basis of the Contract, prepare precise scopes of supply and execution timetables.
Effective writing and spoken communication, as well as connection with the client/consultant
Regular visits to clients all over India to resolve contractual concerns with the client / consultant
Statements of cash flow and dues collections
Contracts with interdepartments are constantly monitored and reviewed.
P&ID’s GA Drawings: An Overview
Hands-on experience with computers, MS Projects / Primavera, and the preparation of various management information systems documents
Preparation of erection sequences, workforce estimation, tools and tackles, and execution timetable
Preparing detailed bid documentation, negotiating, finalising, and liaising with contractors to ensure timely execution
Client/consultant/IBR/Third-Party Inspection Agencies liaison/coordination
Knowledge of erecting tools, welding, and other relevant topics
MS Projects/Primavera production of various MIS documents, understanding of P&id’s, GA Drawings hands-on expertise in computers, MS Projects/Primavera understanding of P&id’s
Managing the site construction crew throughout the installation of the boilers
Preparation of procedures for various tasks such as hydro testing, precommissioning inspections, chemical boilout, steam blowing, and executing Guarantee test runs in accordance with national and international codes.
Performing at full capacity Running performance guarantees, creating acceptance criteria, handing over the plant/system to the client, troubleshooting, and after-sales services
Knowledge of commissioning of numerous standard packages such as BFW Pumps, CW Pumps, Blowers, Fuel Firing Equipments, and so on Knowledge of the system’s Thermal Performance
P&ID’s GA Drawings: An Overview
Working knowledge of computers, MS Projects/Primavera, and the development of various MIS papers Understanding of control schematics
Management Trainees will be fresh postgraduates/graduates/diploma holders in mechanical/electrical/instrumentation/welding technology/thermal engineering with 70% or higher marks.